Generator Fuel Consumption Calculator

Enter full-load consumption, load percentage and run time to see the fuel burned.

How it is calculated

Inputs: Full-load consumption is the fuel the generator burns per hour at 100 % load (litres per hour, from the data plate or manual), load is the average load in percent, and hours is the run time.

fuel per hour = full_lph × (0.25 + 0.75 × load ÷ 100)
total fuel = fuel per hour × hours

The 0.25 term is a built-in assumption that a running engine burns about a quarter of its full-load fuel at idle; above that the burn is assumed to rise in a straight line. Real engines do not follow this exactly, so treat the answer as an estimate. Full-load rate and hours must be above zero. Load may be 0 (pure idle burn, 25 % of the full-load rate) up to 100; a load above 100 or below 0 gives no result. Results are shown to two decimals, labelled in litres.

Worked example

A generator burns 3.2 L/h at full load. It will run for 8 hours at an average load of 50 %. Fuel per hour: 3.2 × (0.25 + 0.75 × 0.50) = 3.2 × 0.625 = 2.00 L. Total: 2.00 × 8 = 16.00 L for the shift. A tank of 20 L would therefore cover it with a small reserve.

Try this example →

Common mistakes

  • Entering the generator's rated power in kW instead of its full-load fuel use in litres per hour. The first field is a fuel rate, not output.
  • Typing the load as a fraction (0.5) instead of a percentage (50), which is read as a load of half a percent and gives almost the idle burn.
  • Using the peak load (the moment the biggest appliance starts) rather than the average load over the run. That overstates the fuel.
  • Entering the per-hour rate as a per-day or per-tank figure; the field must be litres per hour.
  • Expecting half the load to use half the fuel. With the idle allowance, 50 % load gives 62.5 % of the full-load burn, and even 0 % load still burns 25 %.

About this calculator

A generator's fuel consumption rating is usually quoted at full load — the number of liters or gallons of diesel or gasoline it burns per hour when producing its rated kilowatt output. Actual burn rate falls as the load percentage drops, but never to zero, because an engine still needs fuel to idle its cylinders and alternator even with almost no electrical demand. This calculator assumes the generator burns 25% of its full-load figure even at zero load, and the other 75% in direct proportion to the load percentage (burn = full-load burn × (0.25 + 0.75 × load/100)), then multiplies by the run time to give a practical estimate of total fuel used in litres.

Electricians, event planners and site managers use this kind of estimate to size a fuel tank for a job, budget diesel costs for a multi-day power outage, or work out how often a portable generator needs refueling during a camping trip or construction shift. Knowing expected consumption also helps decide whether a smaller, more efficient unit running near its sweet-spot load would be cheaper to run than an oversized generator idling at low load.

Gallon-rated generators need their figure multiplied by 3.785 to get litres per hour, and a load of 0% returns the idle burn.

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